Intern Composite Manufacturing Processes for Thermal Protection Systems

Here at The Exploration Company, we are developing, producing, and operating Nyx, a modular and reusable space orbital vehicle that can eventually be refuelled in orbit and that can carry cargo - and potentially humans in the longer run.

Internship Topic

Development, characterization, and optimization of a composite manufacturing process for Thermal Protection System (TPS) panels.

Objectives

• Help optimize manufacturing parameters, curing cycles, and in-process controls.

• Assist in material and tooling preparation (fibers, resins, molds).

• Support manufacturing trials: RTM, infusion, vacuum bagging, autoclave/oven curing.

• Participate in mechanical and thermal testing campaigns for panel characterization.

• Document processes and propose improvements to workshop methods.

Profile

Education:

• Technical or engineering background (Master’s level) in:

  • composite materials

  • mechanical engineering

  • aeronautics

Desired skills:

• Understanding of composite manufacturing processes (infusion, molding, curing)

• Basic knowledge of CAD

• Strong attention to detail, manual skills.

• Curiosity, willingness to learn, and ability to work in a team

Why you should join us!

What makes us special here at The Exploration Company and why we think you will enjoy working here is:  

• We’re Agile - we make decisions fast whilst keeping our goals and systems in mind 

• We’re Open and Collaborative - we are transparent about risks and obstacles, so that we can cooperate to overcome them  

• We have a lot of Fun - we refuel our energy knowing we are democratising space. It’s a wonderful and rare opportunity, are YOU up for the challenge?  

We'd love to hear from you if you wish to be a part of our journey. Please submit your CV now for immediate consideration and we will be in touch shortly. 
 
The Exploration Company is an equal opportunity employer and values diversity. We do not discriminate based on race, religion, colour, national origin, gender, sexual orientation, age, marital status or disability status. Relocation assistance is provided for those willing to relocate including visa sponsorship where applicable.